Curing Quality Control with DMA

Introduction

Errors in the conception of composite materials can lead to disappointing mechanical properties. DMA is a powerful tool for determining the properties of a wide variety of materials. Among other techniques, DMA is considered one of the most reliable methods for measuring the glass transition temperature (Tg).

The glass transition temperature corresponds to the transition of a material from a hard and relatively brittle “glassy” state to a viscous or rubbery state. This transition is highly dependent on the chemical structure and composition of the material, and even small variations can lead to significant differences in Tg values.

Figure 1. Alpha Metravib DMA+1000

Since different manufacturing or operating conditions can result in variations in the chemical structure of a material, the glass transition temperature can be used to identify manufacturing defects. In other words, DMA can serve as a reliable instrument for chemical process control, such as curing. This application note illustrates how an inadequate curing process can be identified using DMA measurements.

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Introduction to Dynamic Mechanical Analysis for Rubber Materials

Materials & Methods

Specimens
Epoxy materials were studied using the Alpha Metravib DMA+1000 in tension mode. A rectangular epoxy specimen with dimensions of 5 × 5 × 1 mm³ was prepared.

Methods
A sinusoidal dynamic displacement was applied to the specimen during a temperature sweep from 25°C to 250°C (see Figure 2 and Table 1) at a heating rate of 2°C/min. A small dynamic strain was applied in order to remain within the linear viscoelastic domain of the material, which is recommended for tests aimed at determining the glass transition temperature.

A static strain was also applied to prevent buckling and to keep the specimen slightly stretched. The test was then repeated on the same specimen to observe changes induced by curing inside the DMA thermal chamber during the first run.

Figure 2. Graphical representation of the dynamic mechanical displacement applied to the specimen during the temperature sweep.
Table 1. Strain Sweep Preliminary Test Parameters
Dynamic 0.1%
Frequency 1 Hz
Static 0.2%
Temperature 25°C to 250°C, 2°C/min

Results

Figure 3 shows the storage modulus E′ and tan δ as a function of temperature at 1 Hz, from 25°C to 250°C. The results from two successive measurements performed on the same specimen are shown.

Figure 3. Storage modulus E′ and tan δ as a function of temperature. Two successive measurements performed on the same specimen.

During the first measurement, a decrease in modulus is observed in two steps: the first above 100°C and the second slightly below 150°C. Two tan δ peaks are observed at approximately 100°C and 150°C. These results, characterized by two distinct glass transitions, are typical of a material composed of two polymer phases, with each change in E′ or tan δ attributed to one component of the material.

The second measurement exhibits a markedly different behavior: the decrease in E′ and the tan δ peak observed at 100°C are no longer present, while the transition around 150°C remains. In other words, the first measurement reveals two tan δ peaks for the epoxy matrix, which is no longer the case during the second measurement.

This behavior indicates that the temperature inside the DMA thermal chamber was sufficient to complete the curing of the specimen. The differences observed between the two runs are therefore attributed to the curing process and the resulting changes in chemical structure. The glass transition observed at 100°C during the first run is associated with the uncured portion of the material, which becomes fully cured during the first temperature sweep. As a result, this transition is no longer observed during the second measurement.

Additionally, the tan δ peak observed during the second measurement is higher than during the first, indicating a distinct viscoelastic behavior after curing.

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Introduction to Dynamic Mechanical Analysis for Rubber Materials

Conclusions

DMA is a key technique for determining the viscoelastic properties of polymer materials and can therefore be effectively used as a quality control tool. In this example, DMA measurements reveal that the epoxy composite was initially insufficiently cured, as evidenced by the presence of two tan δ peaks instead of a single, expected transition. The first temperature sweep completed the curing process, explaining the disappearance of the lower-temperature tan δ peak during the second measurement. To download the full PDF, click here.

KEY TAKEAWAY

DMA temperature sweeps can identify incomplete curing by revealing changes in glass transition behavior, making DMA an effective tool for curing quality control.

LEARN MORE ABOUT DMA

Introduction to Dynamic Mechanical Analysis for Rubber Materials

How rubber engineers evaluate real world material behavior

Inside the guide: guidance for improving analysis quality and useful direction for integrating DMA into research, development, and testing workflows.

About Alpha Technologies

Alpha Technologies is the leader in applying rheology science to testing that makes a difference in the rubber and polymer world. With over 60 years of experience, we develop advanced testing instruments and software, enabling our customers to continuously improve the value of their materials. Our mission is to provide the insight our customers need to ensure the quality, sustainability, and performance of their materials.

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